Introduction of card making equipment of smart card company

Large smart card company, the general card making equipment are more complete, CardCube card company uses the world famous printing machine brand - Heidelberg four-color printing machine to print cards. The colour is vivid, no distortion, pvc card production is about 21 million per month, its price is favorable, quality assurance, now the company has China Telecom, China Tietong, China Mobile, Watsons and other large purchasers.

Figure 1: Large Heidelberg four-colour printing machine

Card making equipment Heidelberg four-colour printing machine

Figure 2: UV barcode machine

Card production equipment UV barcode machine

 UV barcode machine features.

   1、UV barcode machine not only realizes the integration of card making, in the process of card making, the card writing magnetism and coding are completed simultaneously on an assembly line, which is fast and efficient.

   2、UV barcode machine realizes various functions of new equipment such as writing magnetic, writing internal code of chip, spraying barcode, spraying numbers and spraying names of cards at the same time (at present, it is the first smart card manufacturer with such multi-functional large-scale UV barcode machine in Guangzhou).    

   3、Adopting imported UV ink, the UV barcode is beautiful, strong adhesion, resistant to wear and tear, and hard to scratch off (has been destructively tested).

   4、Make 10,000 cards per hour, high efficiency and good quality.

Figure 3: Automatic high-speed magnetic laminating machine

Card making equipment High speed magnetic laminating machine

Functional features.

1, This machine integrates automatic feeding, automatic positioning, automatic magnetic welding, automatic magnetic cutting and automatic collection in one.

2, using Japan Mitsubishi PLC control system, HTK high precision ball screw with feeding, positioning, welding magnetic, to ensure the magnetic strip paste position more accurate.

3, The layout of the card material is available in 38,48,55 standard specifications, and special specifications can also be made according to customer requirements.

5, the latest improvement of the traditional temperature control method, the temperature of the ironing head is directly controlled by the PLC program, through the touch screen to modify the set temperature, the operation is more convenient and intuitive.

6, controlled by the servo system to cut the magnet, the position can be set by itself, completely solve the problem of magnetic strips waste big

7, with friendly colour screen operation, automatic fault prompting, the whole machine is simple to operate and easy to maintain.

Technical specifications

Power 2.5KW

Power supply AC 220V 50 60HZ

Air pressure 6kgcm

Layout 38, 48, 55 (non-standard layout can be made to order)

Production capacity 500~700 large sheets per hour (depending on operator proficiency)

Repeat positioning accuracy ±0.05mm

Control method PLC program

Operator 1 person

Weight 350KG

Dimensions L1350 x W800 x H1500 cm

So it is very convenient for the company in terms of making cards, accuracy and other aspects provide a great help

Figure 4: Intelligent temperature and pressure control laminator

Intelligent temperature and pressure control laminator 

The new high efficiency fourth generation intelligent PVC card laminator is a new model redesigned and improved on the basis of the water-cooled King launched in 2004, avoiding the waste of laminating IC and ID cards of similar products. At the same time, the design of the machine package fixing has been improved, with the addition of beautiful machine feet, the product installation is simple and beautiful. The intelligent control and mechanical structure is further optimised, equipped with high quality mould board and laminate. The temperature is controlled by automatic digital control, which automatically controls the whole process of heating, constant temperature and cooling, and the alarm is prompted when the work is finished. This machine adopts high efficiency water cooling cooling method, manual pressurization is fast and direct, this machine has streamlined appearance, stable performance, and simple operation, advanced design, reliable quality, even heat adoption and proper speed.

Technical parameters.

Laminated area 210 x 297 mm Number of layers 1 ~ 10 layers

Control mode Intelligent digital control Temperature control range 0 ~ 150℃ Pressure mode Manual pressurisation Cooling mode Water cooling

Voltage 220V Power supply 220VAC 50Hz

Overall dimension 680×430×600mm Net weight 110kg

Production capacity ≥400 sheets per hour 

Figure 5: High-speed automatic card punching and dividing machine

High-speed automatic card punching and dividing machine 

WENLIN-HS-4A Automatic Card Punching Machine This type of card punching machine adopts LCD industrial touch screen human-machine interface. The feeding system adopts Japanese Mlung servo motor and Japanese high precision ball screw and plane guide, with smooth movement and accurate moving distance. Adopt professional high-sensitivity photoelectric identification device to read the positioning mark, accurate and reliable positioning. Taiwan hydraulic pump, low noise, high flow rate. Long service life with imported seals. Hydraulic cylinder punch, smooth punching and cutting, low noise. Moulds are made of imported mould steel. Strong software function, 8 cards can be set asynchronous distance, material deformation or mechanical wear can still guarantee punching and cutting accuracy. There are two, three, four and five dies for flexible selection of feeding and cutting methods.

Fig. 6: All-in-one coding and labelling machine

All-in-one coding and labelling machine 

 1. Features 

Humanized design, beautiful and generous appearance 

Beautiful printing font 

Unique card dividing device (A4 paper can be divided into pages, spray code) 

Special electric eye structure to ensure the accurate position of the printing code, to avoid the change of card colour, which affects the accuracy of the labeling 

Effective protection against leakage of code information, reducing the risk of human error 

Labeling accuracy + 0.5 mm (excluding material and labeling errors) 

Extra large conveyor belt and peculiar card press design make the whole equipment structure incisive and reasonable distribution 

High definition colour touch screen control panel, easy to operate, easy to maintain, high speed, stable and accurate labelling 

Innovative nozzle fixing bracket, for your work in the arbitrary change of printing position to help, to achieve " a card double spray " " a card multiple spray " 

 Automatic detection and rejection of missing codes, incorrectly positioned overlays or defective labels 

All units can be combined as required 

2. Technical parameters. 

Dimensions: 1800x1100x400mm 

Weight: 650kg 

Power supply: AC220V 50HZ Power 2100W 

Speed: 21000 sheets per hour